Completed Clean Energy Materials & Manufacturing

Flue2Chem - Building a UK value chain in converting industrial waste gases into sustainable materials for consumer products.

In plain English

AI plain-English summary

Steel, paper, and chemical plants in the UK currently release waste gases that could instead be turned into the ingredients for shampoo bottles, laundry detergents, and other consumer goods. The problem is that these waste gases are either burned for energy or vented, while the consumer goods industry imports most of its chemical feedstocks from outside the UK—often from fossil-based sources. This project, Flue2Chem, aims to build a new industrial value chain that captures carbon-rich waste gases from foundation industries and converts them into affordable, sustainable chemicals. The work is not just technical: it also involves designing the economic incentives—such as carbon taxes on imported fossil-based materials—that would make this industrial symbiosis financially viable. If successful, the project could displace imported, non-sustainable materials with a domestic supply chain that simultaneously cuts emissions from heavy industry. The partners span the entire value chain, from gas emitters to chemical processors to consumer product manufacturers, meaning the model is designed for real-world deployment rather than laboratory demonstration.

View original technical description
This project is about the development of a new business model and capability to enable the utilisation of industrial waste gases from the foundation industries, to generate affordable feedstocks and chemicals for use in the production of consumer products in the UK. Such an industrial symbiosis model will displace the import of non-sustainable materials from outside of the UK currently used to supply the consumer goods industry thus building a new UK value chain whilst simultaneously helping to mitigate the waste emissions from the foundation industries (specifically paper, chemicals, and steel). Aside from the technical aspects of the project, additionally, the business model development will frame the economic incentives that will likely be required to make the model work (e.g., carbon taxes on imports of fossil-based materials). The project will uniquely bring together partners from across the whole supply/value chain to achieve this.

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Related Research

Grants with similar aims, by meaning.

Building a UK value chain in converting waste gases into sustainable materials for consumer products
Turning industrial waste gases (mixed CO/CO2 streams) into intermediates for polyurethane plastics for rigid foams/building insulation and coatings
Urban Mining for High Value Decarbonisation of Foundation Industries
RECTIFI - Reducing Embedded Carbon through Transformation In Foundation Industries
Decarbonising Chemicals Through CO2-Biomanufacturing

Original classification

Demonstrator

Plain English summaries and category classifications on this site are generated by AI and may not perfectly reflect the original research.