Completed Clean Energy Materials & Manufacturing

The HIgh Silicon content anOdes for a solid state batteRY Project [The HISTORY Project]

In plain English

AI plain-English summary

Solid-state batteries with silicon anodes are being built and tested in a multi-layer pouch cell designed for electric vehicles. The project brings together six UK partners to tackle a core problem: current lithium-ion batteries use liquid electrolytes that can catch fire, and their graphite anodes store less energy than silicon could offer. Silicon swells dramatically when it absorbs lithium, cracking the battery from the inside. The team will use Nexeon’s low-expansion silicon powder, formulate printable inks, model the mechanical stresses at cell and pack level, and characterise how materials interact at the interfaces. If successful, this work could produce a safer, higher-energy battery that accelerates EV adoption and cuts greenhouse gas emissions. The impact is not on daily life directly but on the manufacturing supply chain and energy infrastructure: a viable solid-state battery with a high-silicon anode would allow automakers to build longer-range, fire-resistant vehicles without redesigning pack assembly lines. The project also includes environmental recommendations for end-of-life recycling, addressing a rarely discussed bottleneck in battery sustainability.

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Accelerating the adoption of emission-free electric vehicles (EV) is widely seen as a key contributor to reaching Net Zero and reducing the release of greenhouse gases in the environment. Whilst conventional liquid electrolyte-based lithium ion batteries (LIB) are the incumbent technology for powering EV, solid state battery (SSB) technology is expected to rapidly provide safety and performance improvement compared to LIB. In this project, UK-based partners will contribute to the development of a multi-layer, solid state pouch cell with specifications aligned with the need of electric vehicle pack developers. Ilika will design and fabricate the SSB cell; Nexeon will develop a high silicon content electrode based on its low expansion NSP-2 material to be used in the anode of the SSB cell; Centre for Process Innovation will formulate inks with the silicon powders; University of St Andrews will characterise interface and materials interactions; University College London and Imperial College London will model the expansion and contraction of SSB with silicon anode at single-layer, multi-layer and pack level; HSSMI will provide recommendations for reduced environmental impact and improved end-of-life outcomes.

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Related Research

Grants with similar aims, by meaning.

Developing commercially viable Quasi-Solid-State Li-S batteries for the Automotive market
AMorphous Silicon Alloy Anodes for Multiple Battery Systems - "AMorpheuS"
Rapid manufacture of solid-state battery structures by additive manufacturing and Flash sintering
Stabilisation of Metal Anodes for Long-life Lithium-Sulfur Batteries (SiMBa)
Cold Sintering of Composites and Solid Electrolytes (CSi CASE)

Original classification

Collaborative R&D

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