Cost-driven process redesign, automation and scale-out for commercial manufacture of REX-001 therapy
In plain English
AI plain-English summaryA late-stage cell therapy for critical limb ischaemia is currently stuck in a manufacturing bottleneck that prevents it from reaching the thousands of patients who need it. The problem is not the therapy itself—REX-001 has already passed late-stage clinical trials—but the inability to produce enough doses reliably, cheaply, and with a long enough shelf life to ship from a single factory to hospitals across Europe. The current process, run in Spain, is manual, costly, and logistically fragile. This project aims to redesign and automate every step: from harvesting a patient’s own cells to delivering the finished dose back to the hospital. The partners—Rexgenero, the Cell and Gene Therapy Catapult, TrakCel, and Fisher Bioservices—will build a commercial-scale manufacturing line at the Catapult’s Stevenage centre, with automated supply chain tracking and an extended shelf life. If successful, the UK becomes Rexgenero’s permanent manufacturing hub for European markets. For patients with critical limb ischaemia—a condition that can lead to amputation—this means a viable treatment actually becomes available. For the UK, it means a new advanced therapy manufacturing capability and the economic benefits of hosting commercial production.
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