Completed Materials & Manufacturing Physics & Astronomy

Enhancing nuclear fuel efficiency through improved understanding of irradiation damage in zirconium cladding

In plain English

AI plain-English summary

Nuclear fuel rods in reactors are wrapped in zirconium alloy tubes that slowly warp and swell under constant neutron bombardment, forcing operators to remove fuel long before it is fully used up. This project tackles a specific bottleneck in nuclear power: the unpredictable dimensional changes—growth and creep—in zirconium cladding. Current reactors cannot safely burn more than a fraction of their enriched uranium because no one fully understands how irradiation alters the metal's crystal structure at the atomic scale. The UK no longer has test reactors to study this directly, so researchers must rely on proton accelerators that simulate neutron damage—but no one knows how well the two types of damage match. If this work succeeds, it will give reactor operators a physics-based model to predict cladding behaviour at higher burnups. That could allow fuel to stay in reactors longer, reducing waste and lowering fuel costs without building new plants. The research also calibrates proton irradiation against neutron irradiation, creating a cheaper, faster way to test new cladding alloys in the future—a tool that could quietly improve the economics and safety of the existing nuclear fleet.

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This project focuses on energy and more specifically on nuclear fission. Core material such as fuel assemblies are exposed to irradiation from the moment a nuclear reactor is switched on. The bombardment of material with neutrons creates collision cascades that immediately produce point defects and dislocations in the material. This results in very significant changes of the material properties compared to non-irradiated material.Nuclear fuel for light water reactors is contained by so-called cladding tubes, which are made from zirconium alloys because of their excellent corrosion resistance, sufficient mechanical properties and their low neutron absorption coefficient. Nuclear fuel is enriched initially with 5% 235U. However, the fuel cannot be fully burned due to the uncertainty of clad material degradation and dimensional instability of fuel assemblies. The dimensional instabilities are related to irradiation growth and creep of zirconium alloys. Irradiation growth occurs in zirconium alloys without applying any external load and is due to the hexagonal close packed crystal structure of zirconium. Irradiation creep is significantly faster than thermal creep due to the increased density of vacancies in irradiated material. The safe operation of nuclear fuel assemblies requires dimensional stability to ensure sufficient coolant flow and the safe operation of control rods when needed. Irradiation growth and creep can lead to bowing and buckling of fuel assemblies, which is of concern with current plants and even more a concern for increased burnup of the nuclear fuel. Consequently, we need to develop a detailed understanding of the mechanisms leading to these phenomena and how they are affected by material chemistry and the microstructure evolution during irradiation.Traditionally, microstructure and damage characterisation of irradiated material is mainly carried out by electron microscopy. However, in the last decade, very powerful 3rd generation synchrotron radiation sources have been built, which represent a tremendous opportunity to develop complementary tools or quantitative characterisation of irradiation damage and microstructure evolution.During the 1960s and 70s many countries including the UK had test reactors that allowed scientists to undertake research on irradiated material. However, most of these test reactors are gone now and it is unlikely that the UK or other countries will build many new test reactors. For this reason, governments have invested in proton/ion accelerators to simulate neutron irradiation. The advantage of such facilities is that they are by many order of magnitudes cheaper to run than a test reactor. However, our understanding of how well neutron induced damage is related to proton/ion induced damage is limited. Since Zr alloys are relatively mildly active when irradiated by neutrons, they represent also an ideal material to calibrate proton/ion against neutron irradiation.During the fellowship my research group will:- identify the role of alloy chemistry and microstructure on irradiation growth and creep of fuel clad,- for the first time extensively use synchrotron radiation to characterise irradiation damage and- calibrate proton/ion irradiated against neutron irradiated cladding material in order to use the convenience of the former (non-active material, easily irradiated to different levels in a short time) to identify the route cause for loop formation resulting in breakaway growth

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Researchers

Michael Preuss (Principal Investigator)

Related Research

Grants with similar aims, by meaning.

Irradiation Effects on Flow Localisation in Zirconium Alloys
Modelling the kinetics of microstructure evolution and irradiation damage within Zr cladding for nuclear fuel
The effect of vanadium and copper on defect structure generation during neutron irradiation of zirconium-based materials
Understanding in-reactor formed oxides on cladding materials by X-ray diffraction analysis
Irradiation damage and recovery of zirconium-based alloys

Original classification

Fellowship

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