Recipient organisationCranfield UniversitySource-published name: Cranfield University
Funding£6.1M
PeriodOct 2011 — Oct 2016
In plain English
AI plain-English summary
A new manufacturing centre will build machine tools that can shape components with nanometre precision—a millionth of a millimetre—across surfaces metres in size. Many emerging products, from medical implants and aerospace optics to flexible displays and printed electronics, require parts with microscopic features held to tolerances that conventional manufacturing cannot achieve. Current ultra-precision processes are slow and struggle to scale. This centre aims to combine established techniques with energy-based processes—plasmas, lasers, ion and electron beams—into digital, closed-loop production platforms that measure and correct errors in real time. The goal is to reconcile accuracy with rapid production capacity. If successful, the research could transform how high-value components are made in the UK. Biomedical devices could be produced with finer surface finishes; telecommunications and aerospace parts could meet tighter specifications; and entirely new sectors, such as printed electronics, could gain the production capabilities they need to grow. The centre will work directly with UK industrial partners and national laboratories to ensure its platforms are production-ready, strengthening the country’s precision manufacturing supply chain for emerging global markets.
View original technical description
Many high value next generation products demand macro scale ultra precision components, with micro-scale structure possessing nanometric tolerance. CIM-UP's vision is to be the world's foremost research centre for innovation in next generation ultra-precision production systems and products with global outreach. It will foster and accelerate development of emerging high value products through its dedicated production compatible ultra precision process research platforms and internationally leading research programme. It will facilitate the engagement of the UK precision manufacturing supply chain into the future wealth creating opportunities of emerging sectors.The key manufacturing challenges that will be met by CIM-UP are the creation of a suite of ultra-high precision closed loop (integrated metrology) digital based manufacturing tools that offer a step-change in the fabrication routes for products that require nanoscale precision across length scales from nm to several metres.It is intended that process research will extend energy processing technologies, such as plasmas, lasers, ion and electron beams, and low temperature deposition techniques into fully capable ultra precision manufacturing processes. It is intended these emergent processes will be employed sequentially or simultaneously with established ultra precision processes within newly devised research platforms. These research platforms will be created in partnership with suitable UK industrial partners using a fully digital mechatronic design process. The design processes will extend; CAD, FEA (thermal/dynamic), CAM and performance verification using modal techniques for thermal and mechanical structural analyses. Performance verification will be undertaken using internationally accepted test procedures that will be verified, and where necessary enhanced, using the services of an appropriate national laboratory.Important UK manufacturing operations within biomedical, telecommunications, energy generation, aerospace/space, transport, pharmaceutical and future display technologies rely on precision engineering. Emerging fields of printed electronics and flexible displays are highly dependent on the creation of new production capabilities which will need to offer step changes in precision accuracy and productivity. The overarching aim of CIM-UP will be to realise research processes and platforms that define a new generation of rapid and effective ultra precision production systems. In this way, this centre will reconcile the simultaneous demands of 'accuracy' and 'rapid production capacity' thereby establishing advanced manufacturing technologies pivotal to important emerging market sectors. Through close interaction with the UK's precision manufacturing technology supply chain and product end users/developers, a unique world-leading ultra precision research centre will be established by two internationally recognised research institutes. This collaborative application builds on previous research programme partnerships established through earlier IMRC activities, Grand Challenges and the UPS2 Integrated Knowledge Centre. The UPS2 IKC and Cambridge CIKC will provide pipe-line translation mechanisms for the proposed early TRL research outputs from CIM-UP.
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