Completed Materials & Manufacturing Public Health & Healthcare

Future targeted healthcare manufacturing hub

In plain English

AI plain-English summary

The UK’s drug manufacturing system is not set up to make medicines for just a few hundred or a few thousand patients at a time, yet that is exactly what the next generation of targeted therapies will require. Most drugs today are mass-produced for millions of people, but advances in genetics now allow treatments to be matched to specific biomarkers—proteins or genetic signatures found only in certain patient groups. For example, Herceptin works only for breast cancer patients with the HER2 receptor, and engineered T-cell therapies exist for a subset of leukaemia patients. As more such therapies emerge, the current “one-size-fits-all” manufacturing model will become unsustainable and uneconomical. This hub will develop the technologies, processes, and supply chains needed to produce small batches of complex biological medicines efficiently and affordably. It will create smarter manufacturing systems—borrowing ideas from other industries—that can handle fluctuating demand and high uncertainty. If successful, the hub will give UK manufacturers the infrastructure to deliver stratified and personalised medicines at scale, keeping the country competitive in a market where production cost and agility will determine which therapies reach patients. The impact is not on a single disease but on the entire pipeline that turns genetic insight into a vial on a hospital shelf.

View original technical description
By 2025 targeted biological medicines, personalised and stratified, will transform the precision of healthcare prescription, improve patient care and quality of life. Novel manufacturing solutions have to be created if this is to happen. This is the unique challenge we shall tackle. The current "one-size-fits-all" approach to drug development is being challenged by the growing ability to target therapies to only those patients most likely to respond well (stratified medicines), and to even create therapies for each individual (personalised medicines). Over the last ten years our understanding of the nature of disease has been transformed by revolutionary advances in genetics and molecular biology. Increasingly, treatment with drugs that are targeted to specific biomarkers, will be given only to patient populations identified as having those biomarkers, using companion diagnostic or genetic screening tests; thus enabling stratified medicine. For some indications, engineered cell and gene therapies are offering the promise of truly personalised medicine, where the therapy itself is derived at least partly from the individual patient. In the future the need will be to supply many more drug products, each targeted to relatively small patient populations. Presently there is a lack of existing technology and infrastructure to do this, and current methods will be unsustainable. These and other emerging advanced therapies will have a critical role in a new era of precision targeted-medicines. All will have to be made economically for healthcare systems under extreme financial pressure. The implications for health and UK society well-being are profound There are already a small number of targeted therapies on the market including Herceptin for breast cancer patients with the HER2 receptor and engineered T-cell therapies for acute lymphoblastic leukaemia. A much greater number of targeted therapies will be developed in the next decade, with some addressing diseases for which there is not currently a cure. To cope, the industry will need to create smarter systems for production and supply to increasingly fragmented markets, and to learn from other sectors. Concepts will need to address specific challenges presented by complex products, of processes and facilities capable of manufacture at smaller scales, and supply chains with the agility to cope with fluctuating demands and high levels of uncertainty. Innovative bioprocessing modes, not currently feasible for large-scale manufacturing, could potentially replace traditional manufacturing routes for stratified medicines, while simultaneously reducing process development time. Pressure to reduce development costs and time, to improve manufacturing efficiency, and to control the costs of supply, will be significant and will likely become the differentiating factor for commercialisation. We will create the technologies, skill-sets and trained personnel needed to enable UK manufacturers to deliver the promise of advanced medical precision and patient screening. The Future Targeted Healthcare Manufacturing Hub and its research and translational spokes will network with industrial users to create and apply the necessary novel methods of process development and manufacture. Hub tools will transform supply chain economics for targeted healthcare, and novel manufacturing, formulation and control technologies for stratified and personalised medicines. The Hub will herald a shift in manufacturing practice, provide the engineering infrastructure needed for sustainable healthcare. The UK economy and Society Wellbeing will gain from enhanced international competitiveness.

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Researchers

Arthur Caesar Petersen (Co-Investigator)Barry Lennox (Co-Investigator)Daniel Bracewell (Co-Investigator)Farlan Veraitch (Co-Investigator)Irina Brass (Co-Investigator)Ivan Wall (Co-Investigator)Jonathan Aylott (Co-Investigator)Juergen Branke (Co-Investigator)Nicolas Szita (Co-Investigator)Nigel Titchener-Hooker (Principal Investigator)Nilay Shah (Co-Investigator)Paul Dalby (Co-Investigator)Qasim Rafiq (Co-Investigator)Robert Thomas (Co-Investigator)Stephen Morris (Co-Investigator)Suzanne Farid (Co-Investigator)

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Original classification

Research Grant

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