Hydrogen and Value-Added-Carbon production through Waste Heat Recovery: Hy-Value Recovery
In plain English
AI plain-English summaryA steel or glass factory’s waste heat will soon be used to split methane into clean hydrogen and a carbon material that strengthens electric vehicle batteries and shields them from electromagnetic interference. This matters because the UK’s steel and glass industries currently rely on “grey” hydrogen—made from natural gas in a process that releases carbon dioxide into the atmosphere. The project’s demonstrator, called the Torstran Production Demonstrator, will instead use waste heat to convert renewable or waste methane into near-zero-CO2 hydrogen. That hydrogen then replaces grey hydrogen as a process gas in manufacturing. The process also produces a carbon product, Torstran, which has immediate uses: as an electromagnetic shielding component in electric vehicle composite structures, as a lithium-ion battery additive, and potentially in conductive coatings and air filtration. If the demonstrator succeeds, it could shrink the carbon footprint of foundation industries like steel and glass while supporting the UK’s growing electric vehicle supply chain. The project also creates high-value jobs in the St Helens region, with further growth expected as demand from the EV sector increases.
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