Completed Cancer Heart, Stroke & Blood

Cost-driven process redesign, automation and scale-out for commercial manufacture of REX-001 therapy

In plain English

AI plain-English summary

A late-stage cell therapy for critical limb ischaemia is currently stuck in a manufacturing bottleneck that prevents it from reaching the thousands of patients who need it. The problem is not the therapy itself—REX-001 has already passed late-stage clinical trials—but the inability to produce enough doses reliably, cheaply, and with a long enough shelf life to ship from a single factory to hospitals across Europe. The current process, run in Spain, is manual, costly, and logistically fragile. This project aims to redesign and automate every step: from harvesting a patient’s own cells to delivering the finished dose back to the hospital. The partners—Rexgenero, the Cell and Gene Therapy Catapult, TrakCel, and Fisher Bioservices—will build a commercial-scale manufacturing line at the Catapult’s Stevenage centre, with automated supply chain tracking and an extended shelf life. If successful, the UK becomes Rexgenero’s permanent manufacturing hub for European markets. For patients with critical limb ischaemia—a condition that can lead to amputation—this means a viable treatment actually becomes available. For the UK, it means a new advanced therapy manufacturing capability and the economic benefits of hosting commercial production.

View original technical description
"Rexgenero's lead program (REX-001) is an innovative autologous cell therapy in late-stage development for critical limb ischaemia, a major disease with high unmet medical need. REX-001 is in the last phase of clinical development, but making this potential new treatment available to the many patients who need it is currently limited by the ability to manufacture and deliver sufficient doses in a robust, cost-effective manner, transportation logistics and shelf life. The proposed collaborative project between Rexgenero, the Cell and Gene Therapy Catapult (CGTC), TrakCel and Fisher Bioservices (FBS) will develop a commercial-scale manufacturing process for REX-001 production, with automated needle-to-needle supply chain management and extended shelf life, which is critical to increasing availability to the many patients who are likely to benefit and the usability at the hospital. The Project will enable relocation of Rexgenero's late stage clinical cell therapy manufacture from Spain to the UK's CGTC Catapult Manufacturing Centre in Stevenage, making the UK Rexgenero's manufacturing site for future commercial supply for European markets. Establishing a commercially-viable REX-001 manufacturing process will provide major economic and health benefits to the UK and provide substantial quality of life and health benefits to patients suffering with critical limb ischaemia."

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Original classification

Collaborative R&D

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