Active Materials & Manufacturing Physics & Astronomy

Development of high energy ion beam technology for etching and depositing advanced functional materials

In plain English

AI plain-English summary

A new ion beam platform will simultaneously etch and deposit thin films at energies exceeding 10 kilovolts, unlocking material properties impossible with conventional methods. This matters because the photonics industry is hitting a performance ceiling. Lasers, optical sensors, and gravitational wave detectors demand coatings that are defect-free, robust, and precisely tailored—but existing deposition techniques cannot deliver the required combination of properties. The project addresses this gap by exploiting high-energy ion sources that generate confined plasmas through electron cyclotron resonance, accelerating ions through single-aperture grids to produce films with fundamentally different characteristics. If successful, the platform could transform manufacturing of advanced optical and functional materials far beyond astrophysics. The immediate application is etching and coating monolithic silicon suspensions for third-generation gravitational wave detectors such as Cosmic Explorer and the Einstein Telescope. Beyond that, the technology could improve laser systems, environmental sensors, and any device relying on ultra-precise thin films—systems that quietly underpin communications, navigation, and manufacturing. The work is applied, not curiosity-driven, with a clear path to industrial use.

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Optical and functional thin film coatings play a central role in technologies that surround us. Many emerging technologies, particularly those associated with lasers and optical sensing technologies, are demanding unprecedented performances which are challenging for the photonics industry to meet. In the field of gravitational wave astronomy, the UK has played a leading role in the development of ion beam deposition, particularly the development of both state-of-the-art and next generation (high energy) processes to help address these needs. These technologies hold significant potential for the fabrication of advanced optical and functional materials that can address emerging challenges across various sectors, far beyond the field of astrophysics. This project will develop a new platform to simultaneously investigate etching and thin film deposition using novel high energy ion sources. These ion sources use electron cyclotron resonance (ECR) to generate confined plasmas that can be accelerated through single aperture electrostatic grids, allowing extraction potentials that can exceed 10kV. These process parameters have been shown to manufacture materials with properties that are different to all other deposition procedures, and therefore opens up opportunities to explore new and enhanced applications. Applications that are explored will include the surface etching (to remove defects) and coating (to provide robustness) to monolithic silicon suspensions required for 3rd generation gravitational wave detectors e.g. Cosmic Explorer and the Einstein Telescope.

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