Completed Materials & Manufacturing Cells, Biochemistry & Physiology

Engineering van der Waals heterostructures: from atomic level layer-by-layer assembly to printable innovative devices

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AI plain-English summary

Engineers are printing atom-thin materials into stacked devices that can sense temperature, humidity, or strain without needing a battery. Today’s electronic sensors rely on rigid, costly materials that are difficult to tailor for specific uses. This project tackles that bottleneck by turning two-dimensional crystals—sheets of materials like graphene just one atom thick—into printable inks. These inks can be deposited onto any surface, building up layered heterostructures with precisely tuned electronic, optical, or mechanical properties. The key advance is a mass-production printing technique that could replace the expensive, clean-room assembly currently required for such structures. If successful, the work would enable cheap, flexible, battery-free sensors powered by ambient radio waves. A printed sensor on a food package could log temperature history during transit; a sensor on a building beam could monitor strain without wiring. The same platform could support the Internet of Things by creating wirelessly interconnected, self-powered devices for infrastructure, logistics, and environmental monitoring. The project is fundamentally about making “materials on demand”—a shift from searching for the right natural material to engineering it from atomic building blocks. That capability could reshape how sensors, displays, and energy harvesters are manufactured.

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Modern technology demands increasingly larger number of new materials to suit the specific requirement of the particular applications. The search for new materials, or even better, for materials with tuneable properties, has dramatically intensified over the last decade. The best strategy here are the composite materials and heterostructures, which allow ultimate tuning of material parameters, combinations of otherwise unmatchable properties and can provide multiple functionalities. However, usually such materials are not readily accessible due to cost and the complex technology required for assembly/production of such structures. Here we propose a new paradigm in creating such composite materials: heterostructures based on 2D atomic crystals, which can be assembled by mass-production means. This way we will decouple the performance of particular devices from the properties of naturally available materials. The ultimate goal is to develop a new paradigm of "materials on demand" with properties precisely tailored for novel complex architectures and structures. The ground-breaking nature of our research and the development of the mass-production technique of the production of such heterostructures will have huge impact on future technology. We will also demonstrate prototypes of multifunctional devices which are based on such a technology. Examples of devices we are planning to create are temperature, humidity, light, strain and many other sensors which will be battery-free and powered by absorbing radio waves (RFID technology, also enabled by printed electronics) for remote sensing applications. Such wirelessly interconnected tuneable sensors and actuators can create a platform for the fast-growing "Internet of Things" paradigm. 2D atomic crystals are one atom thick materials. The family of such crystals is very large and includes transition metal dichalcogenides, hexagonal boron nitride, graphene among many others. Collectively, they cover a large range of properties: from conductive to insulating, from transparent to opaque, from mechanically stiff to compliant. Also, very often the properties of such 2D crystals are very different from the properties of their 3D precursors. Interestingly, many of the unique properties of the 2D crystals are preserved even when we create suspensions (2D inks) out of these materials. Such inks can be used for deposition of the 2D materials to any surfaces, creating low-cost, conformal functional coating. Still, the most important property of materials in this family is the possibility to assemble them into 3D stacks, creating novel heterostructures. Such heterostructures have proven to have new functionalities (tunnelling transistors, LED, etc) or even combinations of several functionalities. The large selection of 2D crystals, ensures that the parameters of such heterostructures can be tuned in a wide range. In this project we propose to develop a low-cost technique to be able to print such heterostructures from 2D inks. Several members of the consortium have already demonstrated that tunnelling diodes, tunnelling transistors and photodetectors can be printed using standard mass-production technologies. We will significantly increase the range of heterostructures produced by such methods, and will specifically concentrate on heterostructures which produce active response (thermo-power, piezoelectric, photovoltaic, etc). Such heterostructures can act as sensors in a number of applications. We will then combine this technology with already developed technique of printing RFID antenna by using graphene inks. This would allow us to create RFID sensors of different types which do not require power source. For instance, we can record temperature of a product or illumination this product has been subjected to. Multifunctional sensors can naturally be achieved with such technique (for instance temperature, strain and humidity could be recorded at the same time).

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Researchers

Andre Geim (Co-Investigator)Andrea Ferrari (Co-Investigator)Brian Derby (Co-Investigator)Cinzia Casiraghi (Co-Investigator)Konstantin Novoselov (Co-Investigator)Stephen Yeates (Co-Investigator)Vladimir Falko (Principal Investigator)Zhirun Hu (Co-Investigator)

Related Research

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Two-Dimensional Heterostructure Based Electronic and Optoeletronic Devices
Printed and reconfigurable microwave electronic circuits on flexible substrates
'Hetero-print': A holistic approach to transfer-printing for heterogeneous integration in manufacturing
Building three dimensional structures from two dimensional materials, novel approaches for the creation of van der Waals heterostructures
High mobilitY Printed nEtwoRks of 2D Semiconductors for advanced electrONICs

Original classification

Research Grant

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