A new instrument called a Bionanofabrication suite will combine semiconductor-style precision manufacturing with biological molecules to build next-generation medical devices. Today, diagnosing disease or injury still relies on taking blood or fluid samples and sending them to a lab, with results often logged by hand hours later. Drugs are delivered by mouth or injection, even in intensive care where measurements happen only hourly. The problem is that current manufacturing tools for biomedical devices run at high temperatures and use only a narrow range of silicon-based materials, limiting what can be built. This suite will, for the first time, bring together atom-scale building and etching processes that operate at room temperature and work with many different surface chemistries. If successful, the technology could enable implantable devices that measure signals from cells or tissue continuously and deliver therapy in response—truly individualised treatment. The suite also operates within a quality management system, removing a key hurdle for early clinical testing. Devices that prove effective could go straight into production using the same fabrication methods, without needing to change the manufacturing process.
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This strategic equipment proposal is for a new class of instrument, a Bionanofabrication suite, to link together the worlds of precision devices with that of biomolecules and drugs to make new classes of biomedical devices. The world of electronic equipment has been revolutionised by the precise fabrication techniques of the semiconductor industry. In the past electrical circuits were hand assembled from discrete highly variable electrical components. The advent of microfabrication techniques first enabled the robust combinations of components to make integrated devices such as transistors and amplifiers. Continued development of processes has led to the current advanced state where we each carry a super-computer in our pockets - we just call it a mobile phone. This proposal seeks to enable the same transformation for biomedical measurement and therapy delivery devices. From the patient perspective, the devices used to measure molecular biomarkers of disease or injury are largely unchanged over the last 20 years. Blood or other body fluid samples are taken, processed in a central laboratory or maybe in the ward and the results logged in a chart. Similarly, drugs are delivered by mouth or by venous injection. Ultimately, even in intensive care measurements are made on an hourly basis. We will develop technologies to build new biomedical / bioelectronics devices that measure from cells and tissue continuously, or target therapy in a controlled way at the site of action. Potentially, we can envisage implantable devices that deliver therapy in response to the tissue signals measured by the device. This would allow truly individualised therapy. The atom-based building and etching instruments that have been continuously refined by the modern semiconductor industry can also be used to make the sensing surfaces, channels and detectors required for a measurement device. However, current manufacturing processes run at high temperatures with a very limited range of silicon-based materials. The Bionanofabrication suite will bring together for the first time, in the same instrument, atom-based building and etching processes that are capable of running at room temperature with a wide range of final surface chemistries. The Bionanofabrication suite will operate within a quality management system, addressing an important hurdle for the early clinical testing of new medical devices. Devices that are subsequently shown to be successful clinically, could be put into production using the fabrication techniques developed within this grant without the need for changing production methods.
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