Active Materials & Manufacturing Climate, Earth & Environment

Hi-fidelity characterisation of molten salt - graphite pore interactions through experiments and embedded modelling

In plain English

AI plain-English summary

Molten salt reactors—a next-generation nuclear design—depend on graphite components that must stay intact while bathed in hot, radioactive salt for years. But salt can seep into graphite’s microscopic pores, degrading the material, trapping fission products, and altering the reactor’s fuel balance. Researchers do not yet understand how pore shape, size, and connectivity control this infiltration. This project will inject uranium-bearing FLiBe salt into three common nuclear graphite grades (NBG-18, IG-110, and POCO ZXF-5Q), then use X-ray computed tomography, mechanical testing, and high-fidelity modelling to map exactly where the salt goes and how it changes the graphite’s strength. Porosimetry and X-ray photoelectron spectroscopy will reveal the pore structures that resist or invite salt entry. If successful, the work will give reactor designers a clear, data-driven basis for choosing graphite grades that minimise salt infiltration. That could improve the safety, efficiency, and lifespan of molten salt reactors—a technology that promises cleaner, more flexible nuclear power. The research is applied, not fundamental: it directly targets a practical bottleneck in reactor engineering.

View original technical description
Graphitic components are subjected to fast neutron flux in a molten salt reactor (MSR) for several years and there is a potential for salt or fuel salt infiltration into the bulk graphitic regions. Salt infiltration is generally considered to be unfavourable or harmful to the operation of an MSR due to the potential for graphite degradation, transport of fission products such as 135Xe that can decrease moderation, generation of hotspots, and fuel inventory change. In general, salt permeation and transport, which are dependent on the salt thermodynamics and kinetics, depend critically on the pore/crack shape, morphology and interconnectivity that are not yet well-elucidated. We propose a suite of fuel salt (FLiBe with U) infiltration experiments followed by X-ray computed tomography, mechanical property evaluation, and high-fidelity data analytics and modelling along with complimentary porosimetry measurements and XPS analysis. Three graphite grades are selected in this project: NBG-18, IG-110 and POCO: ZXF-5Q; the selected grades will cover the typical porosities observed in nuclear graphite. The main objective of our investigation is to draw out the differences in fuel salt infiltration behaviour in the selected graphite grades and assess the change in mechanical properties. We anticipate that our work will assist in selecting nuclear graphite grades optimized for the current and advanced MSRs.

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Researchers

Abbie Jones (Co-Investigator)Alex Theodosiou (Principal Investigator)Clint Sharrad (Co-Investigator)

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Original classification

Research Grant

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