Active Chemistry Materials & Manufacturing

EvoCarbon: Sustainable catalytic methodology for carboxylic acids using CO2 as feedstock.

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Carboxylic acids—used in everything from pharmaceuticals to fertilisers to textiles—are currently made from petrochemicals in energy-intensive processes that produce large carbon footprints. EvoCarbon offers a catalytic method to make these same chemicals from captured CO₂ instead, using bio-based solvents and requiring only seconds to minutes of reaction time under mild conditions. This matters because the global market for carboxylic acids is projected to reach $30.8 billion by 2031, yet no standardised industrial process exists to produce them from CO₂ at scale. The new process is flexible—it can produce both aliphatic and aromatic carboxylates—and allows simple product isolation along with reuse of both catalyst and solvent. If successful, EvoCarbon will deliver the first standardised chemical process for making multiple carboxylic acids directly from CO₂, ready for industrial scale-up. That could reduce the carbon footprint of a vast range of supply chains—from drug manufacturing to polymer production—without requiring fundamental changes to the products themselves. It also creates a practical, economically viable route to valorise captured CO₂, turning a waste stream into a chemical feedstock.

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Carboxylic acids are critical substrates in industries like pharmaceuticals, food, textiles, fertilizers, polymers, and coatings, with a projected global market of $30.8 billion by 2031\. Currently, their production relies heavily on petrochemical feedstocks, requiring high energy inputs and resulting in substantial carbon footprints. While CO2 capture technology is available, industrial applications that effectively valorise CO2 remain limited. EvoCarbon is a new catalytic process that addresses these challenges by converting CO2 into low-carbon-footprint carboxylic acids using a new generation of bio-based solvents. Some of the unique features of EvoCarbon are product flexibility (aliphatic and aromatic carboxylates), exceptional functional group tolerance, short reaction times (seconds to minutes), mild operating conditions, simple and cost-effective product isolation, and solvent/catalyst reuse.After completion of this project, we will deliver the first standardised chemical process for producing multiple carboxylic acids from CO2, ready to scale to meet critical industry needs while reducing the environmental impact of carboxylate production and enabling new industrially relevant methods to utilise CO2\.

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Related Research

Grants with similar aims, by meaning.

Electrochemical Carboxylic Acid Exchange for Sustainable Drug Development
Creating added-value chemicals from bio-industrial CO2 emissions using integrated catalytic technologies
Innovative electrochemical CO2 Conversion to Versatile Feedstock
SUPERCAT: Super Catalysts - from CO2 to Net-Zero
NovCAT - examining the technical and market feasibility of extending adoption of Econics novel catalysts

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