Completed Bones, Joints & Muscles Materials & Manufacturing

Novel scaffold structure for meniscocapsular tissue attachment and ingrowth for performance enhancement of a synthetic total meniscus replacement

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Over 4 million people in the UK each year suffer knee pain from a damaged or worn-out meniscus—the C-shaped cartilage cushion in the joint—and standard treatment often fails them. The problem is that when a meniscus is torn beyond repair—which happens in 85% of cases—surgeons typically remove part or all of it. That leaves the knee bone-on-bone, accelerating arthritis and often leading to total knee replacement. Synthetic replacements exist, but they have struggled to stay fixed in place because their surfaces don't encourage the surrounding tissue to grow into them. Orthonika is developing a synthetic meniscus with a porous, polymer-coated outer surface designed to let the knee's own capsule tissue grow into it, creating a strong, natural-style attachment. The goal is a device that mimics the success of human donor transplants—but is available off the shelf, without donor shortages or tissue-matching issues. If this works, it could fill a treatment gap for millions of patients who currently face either pain management or major joint replacement. The impact is on surgical practice and quality of life, not on infrastructure or manufacturing.

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Over 4 million people annually in the UK are affected by pain and immobility caused by a deficient meniscus in the knee, costing the equivalent of 1% GNP. This includes those suffering from age-related osteoarthritis as well as meniscal damage from accidents or sports injuries. Treatment options have been limited by challenges in developing load-bearing materials with suitable surface characteristics and fixation methods to form an anatomical replacement meniscus. In the absence of replacement devices, the standard of care for an irreparable meniscus (85% of all meniscal tears) is partial or complete removal (meniscectomy), with 2 million/year such procedures worldwide. The consequence is reduced quality of life for patients and a treatment gap for both early-stage irreparable meniscal injury and later stage degenerative disease that often necessitates knee replacement. Orthonika now seeks to leverage a novel deposition processes to augment the TMR peripheral surfaces with porous, polymeric scaffolds optimised for meniscocapsular in-growth, enabling first-of-its-kind strong, physiological fixation over its entirety, mimicking native menisci and maximising clinical performance. The resulting device is intended to emulate successful, established Meniscal Allograft Transplant (MAT) techniques, in a synthetic, off-the-shelf form.

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Related Research

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Accelerating pre-clinical development and translation of a novel total meniscus replacement towards first in human studies
3D bioprinting of tissue engineered meniscal constructs
Manufacturing development of an orthopaedic knee implant for total meniscus replacement incorporating a novel load-bearing hydrogel
Optimising Knee Therapies - Function of the Meniscus and Meniscal Interventions

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