Active Clean Energy Materials & Manufacturing

Demonstrating an innovative hybrid hydrogen and electric powertrain with a novel metal hydride based thermal management system for NRMM.

In plain English

AI plain-English summary

A construction digger or a port crane could run on hydrogen without overheating, thanks to a new system that captures waste heat to release stored fuel. This project tackles a practical bottleneck in cleaning up non-road mobile machinery (NRMM)—the diesel engines powering excavators, tractors, and generators. Current zero-emission powertrains struggle with thermal management: batteries overheat under heavy loads, and metal-hydride hydrogen storage needs heat to release gas. The consortium’s innovation uses waste heat from the battery and fuel cell to trigger that release, solving both problems at once. If the prototype works, it could let heavy machinery swap diesel for hydrogen without bulky cooling systems or energy losses. That would cut emissions from a sector that rarely gets attention—NRMM accounts for a significant share of urban air pollution. The project is applied engineering, not fundamental science: it builds and demonstrates a specific hybrid powertrain, then explores commercial routes with industry partners. Success means a cleaner, quieter building site or farm, not a new physics discovery.

View original technical description
A consortium consisting of leading academia-(LSBU), technology developers-(HydroStar), and industrial first-movers-(KKB), will deliver this ARMD4 project. The consortium will build/showcase a hybrid powertrain utilising both hydrogen and electric technology. The core innovation is a novel thermal management system that utilises waste heat from the battery and fuel-cell to activate the metal-hydride hydrogen storage technology. This system tackles several contemporary limitations associated with state-of-the-art zero-emission powertrains. Particularly thermal management of the battery. HydroStar will then lead the exploration of exploitation opportunities and engage with major industry stakeholders whilst LSBU will lead academic outreach and dissemination activities.

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Original classification

Legacy Department of Trade & Industry

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