Completed Clean Energy Engineering

Range Extended Vehicle REHEV

In plain English

AI plain-English summary

Engineers built a plug-in hybrid SUV that emits 94.8 grams of CO₂ per kilometre—less than half the emissions of a typical petrol car—and can drive 19.3 miles on battery power alone. This matters because large SUVs are among the hardest vehicles to decarbonise. Their weight and size mean they burn more fuel than smaller cars, and battery-only versions remain expensive and heavy. The project tackled that gap by developing a modular powertrain—a mix of electric motor and diesel engine—that can be swapped between different vehicle types without redesigning the whole system. Keeping costs down was central: modularity lets manufacturers spread development costs across multiple models. If adopted, this approach could cut lifecycle CO₂ emissions from premium SUVs by more than a third compared with conventional diesel versions, while still offering a practical zero-emission range for short urban trips. The project also installed and tested local recharging facilities, showing that the infrastructure to support plug-in hybrids can work in real-world settings. For fleet operators or drivers who cannot rely solely on battery range, this kind of range-extended hybrid offers a lower-carbon option without requiring a full switch to electric.

View original technical description
The project objective was to develop a modular electric & electric/diesel powertrain, suitable for several different vehicle types. The aim was to develop the modularity such that the costs can be contained within a viable business case for any application. The performance target was to achieve in excess of a 35% reduction in cycle CO2 emissions for a large premium sport utility platform, with a zero emissions range of at least 12 miles. Test vehicles were be built to investigate range extension and plug-in charging and to establish and develop the viability of these technologies to maximise low carbon potential, including the installation and commissioning of local recharging facilities for the vehicles. The project stretch objectives were to ultimately to place the vehicle within the 120 to 130 g/km CO2 range and achieve a zero emissions range of 15 miles. The project was successful in achieving and significantly exceeding the agreed and stretch targets. The project achieved the following:- • 94.8g/km CO2 • 19.3 miles Zero emission range

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Original classification

Collaborative R&D

Plain English summaries and category classifications on this site are generated by AI and may not perfectly reflect the original research.