Completed Bones, Joints & Muscles Materials & Manufacturing

Perfecting soft tissue attachment interface to an osseointegrated transdermal implant to deliver a predictable and robust patient outcome.

In plain English

AI plain-English summary

Amputees currently attach prosthetic limbs using socket fittings, but the interface between stump and socket frequently causes pressure sores, infections, and tissue changes that can lead to patients abandoning the limb altogether. This project aims to solve that problem by replacing the socket with a skin-penetrating titanium implant anchored directly to the skeleton—a device called an Intraosseous Transcutaneous Amputation Prosthesis (ITAP). The critical challenge is creating a reliable seal where the implant passes through the skin, because any gap invites infection. Earlier work showed that encouraging skin cells to grow into a porous surface helps form that seal, but the current version is not consistent enough for routine clinical use. The researchers will use additive layer manufacturing—essentially 3D printing—to produce porous titanium alloy implants with mechanical properties matched to bone and soft tissue. They will test how well these structures integrate with skin in animal models. If successful, the technology could give amputees a prosthetic attachment that is infection-resistant, stable over years, and requires far fewer clinic visits. That would reduce the burden on both patients and the NHS, which currently manages the repeated complications of socket-based fittings.

View original technical description
Amputees rely on sockets to attach prosthetic limbs. Problems with the stump-socket interface include pressure sores, infections, remodelling of tissues and fluctuations in stump size, which can lead to limb disuse. Patients attend numerous clinics to address these complications resulting in a significant burden to the NHS and patient. Intraosseous Transcutaneous Amputation Prosthesis (ITAP) aims to overcome these problems by attaching the artificial limb to the skeleton via a skin-penetrating implant. ITAP relies on an infection resistant skin seal. Previous work has shown that integration of the dermis and epidermis into a porous structure is important in sealing the implant interface. On-going phase one trials indicate that the current technology is highly beneficial but not as repeatable or robust as desired. The key goals of this project are to develop additive layer manufacturing (ALM) to produce mechanically-appropriate porous titanium, which integrates more securely with dermal and epidermal tissues. Porous titanium alloy structures will be tested and challenged using in vivo models. The key deliverable is the successful translation of ALM technology into human ITAP implants that provide patients with an effective and long-lasting solution for the attachment of their prosthetic limb, thus reducing the burden to the NHS.

View the original record at the funder ↗

Researchers

Bruce Steer (EPMC Awardee)

Related Research

Grants with similar aims, by meaning.

Enhancement of the soft tissue seal around transcutaneous implants and inhibition of bacterial colonisation
Quick fitting of prosthetic sockets for above knee amputees - (QuickFit)
A total system approach to optimising the skin-socket interface
Development of a Master Socket for optimised design of prosthetic socket for lower limb amputees
Novel implant design and manufacture with embedded therapeutics

Original classification

Health Innovation Challenge Fund Award

Plain English summaries and category classifications on this site are generated by AI and may not perfectly reflect the original research.