Active Clean Energy Materials & Manufacturing

Project DragonFly – Cryogenic Hydrogen Valves for Aerospace

In plain English

AI plain-English summary

A new valve aims to stop liquid hydrogen from leaking out of aircraft fuel systems. The project tackles a key barrier to the rollout of hydrogen-powered planes: current valves are too heavy, too bulky, or prone to dangerous external leakage through worn stems. Without a reliable, flight-ready valve, zero-emission hydrogen aviation cannot move beyond the drawing board. The project brings together Actuation Lab and Cranfield University to design a valve that meets real-world customer specifications. If successful, the DragonFly valve could enable hydrogen aircraft to carry fuel safely and efficiently, removing a critical bottleneck in the supply chain for clean aviation. This is not fundamental science—it is targeted engineering development aimed at a specific, practical component. The impact would be invisible to passengers but essential to the infrastructure of zero-emission flight: a fuel system that does not leak, does not fail, and does not add excessive weight.

View original technical description
Project Dragonfly will develop a cryogenic liquid hydrogen (LH2) flow control valve for use on the next generation of zero emission aircraft. The Aerospace Technology Institute (ATI) identifies LH2 as the most promising solution for cost-effective zero-emissions flight. The project tackles a key barrier to the roll out of LH2 aircraft, lack of suitable valves, current solutions suffer from issues with flow capacity, size, weight and cycle life, or are susceptible to dangerous external leakage through worn valve stems. Making them unsuitable for hydrogen aircraft. Project lead Actuation Lab will work with Cranfield University to design the Dragonfly valve to meet customer/end-user specifications, developing the valves from TRL3 to 6 for ground-based demonstration by 2027\. Enabling hydrogen aviation through development of a hydrogen fuel valve without compromise.

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Related Research

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COmposite COnformal LIquid H2 Tank

Original classification

Legacy Department of Trade & Industry

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