Completed Clean Energy Engineering

Gyrodrive Original Equipment Development

In plain English

AI plain-English summary

A flywheel system originally built for Le Mans racing cars will now be fitted as standard equipment on new city buses. The technology, called Gyrodrive, captures energy normally lost when a bus brakes and stores it in a high-speed spinning flywheel. That stored energy then helps accelerate the bus again, cutting fuel use. Previous tests on retrofitted buses showed fuel savings of more than 25 percent. The problem is that retrofitting existing buses is expensive and limits how widely the technology can spread. This project brings together the flywheel developer Williams Hybrid Power, the manufacturer GKN, and Alexander Dennis Limited—the UK’s largest bus builder—to design the system so it can be installed during bus manufacture, not added later. That shift from retrofit to original equipment should lower costs, increase production volumes, and open export markets. If successful, the project could make city buses significantly cheaper to run while reducing their carbon emissions. GKN also plans to adapt the same flywheel technology for off-highway vehicles such as construction and mining machinery, where braking energy is also wasted. The direct impact on daily life would be quieter, more efficient buses on city streets, and lower operating costs for public transport operators.

View original technical description
Williams Hybrid Power (WHP), supported by GKN Land Systems, have developed a hybrid system to regenerate braking energy on city buses utilising their Gyrodrive system with a high speed flywheel originally developed for Le Mans Prototypes KERS technology. To date this development work has shown the fuel savings in excess of 25% for the bus operators. In this new project WHP and GKN have joined with Alexander Dennis Limited (ADL), the UK biggest bus manufacturer, to develop a solution that will be optimised for fitment to buses as original equipment at build. This will widen the potential market for the technology, generating genuine cost savings throughout the industry and giving opportunity for increased production and export success. In this project WHP will develop the Gyrodrive technology, GKN will use its manufacturing skills to develop the production systems and ADL will supply its expertise in the manufacture of buses and their knowledge of the customer base. GKN will also look to exploit the technology into its key customer markets such as off highway machines

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Related Research

Grants with similar aims, by meaning.

GyroDrive - Flywheel Hybrid System for City Bus and Commercial Vehicle use
Powertrain Technologies Ltd
KinerStor-Kinetic Energy Recovery and storage System
FLYBUS -Flywheel Based Mechanical Hybrid System for Bus & Commercial Vehicle Applications including Retrofit Programme
Retrofittable System for Vehicle Energy Recovery

Original classification

BEIS-Funded Programmes

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