Recipient organisationCardiff UniversitySource-published name: Cardiff University
Funding£2.0M
PeriodMar 2017 — Mar 2018
In plain English
AI plain-English summary
Compound semiconductors—the materials behind 5G, LED lighting, and electric vehicle power electronics—are about to get a manufacturing overhaul that borrows techniques from the silicon chip industry. Today, making devices from these materials is slow, expensive, and limited to small wafers. This project aims to change that by scaling up production to 200-millimetre wafers, integrating growth and processing steps, and introducing a "multi-project wafer" model—where multiple designs share a single wafer to cut costs. The researchers are also installing specialised characterisation equipment that can inspect these larger wafers during manufacturing, plus tools to deposit insulating layers needed for high-performance circuits. If successful, this would lower the barrier for UK academics and small companies to prototype and produce advanced semiconductor devices. That could accelerate development of faster mobile networks, more efficient power converters for electric vehicles, and better satellite communications—all technologies that depend on compound semiconductors but currently face manufacturing bottlenecks. The work is applied and infrastructure-focused, not fundamental science; its value lies in making existing materials and processes cheaper, more reliable, and more accessible to UK researchers.
View original technical description
Compound Semiconductor (CS) materials are a Key Enabling Technology at the heart of modern society. They are central to the development of, for example, the 5G network, new energy efficient lighting, smart phones, satellite communications systems, power electronics for the next generation of electric vehicles and new imaging techniques. Simply put, these technologies support our connected world, our health, our security and the environment. The next generation of these technologies can only be achieved with a step change in CS manufacturing and we aim to the UK at the centre of this CS manufacturing research. This is not only important activity in its own right but will also support systems researchers in all of these important fields. The step change will be achieved by applying the manufacturing disciplines and approaches of Silicon to Compound Semiconductors and by combining CS with Silicon. This includes developing integrated epitaxial growth and processing with critical yield and reliability analysis; establishing new standards for CS device production, with a guaranteed number of wafer starts per week for key statistical based process control and development via IT infrastructure; solving the scientific and manufacturing challenges in wafer size scale-up combining large scale, 150-200mm diameter growth and fabrication for GaAs based and GaN based materials and apply this to existing and developed advanced processes; introducing a multi-project wafer culture (as is the norm in the silicon world) to share costs and encourage the widespread use of larger wafers by academics and SMEs. Critical to this approach is the characterisation equipment, which can be used in-line (during the manufacturing process) and over the larger (up to 200mm diameter) CS wafers we will utilise. This proposal is for this characterisation equipment to add to the large investment already made by Cardiff University and partners in epitaxial growth and fabrication infrastructure and equipment. We also ask for apparatus to allow high quality insulating layers to be deposited, which will enable the multi-project wafer approach to produce world leading performance, for access by our UK based circuit and system designers.
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