Completed Public Health & Healthcare Materials & Manufacturing

Circular Economy for Small Medical Devices

In plain English

AI plain-English summary

Every year, the NHS throws away millions of small medical devices—syringes, surgical instruments, and monitoring components—after a single use, even though most of this waste is not infectious. This project tackles a blind spot in the circular economy. While recycling and reuse have transformed packaging, electronics, and textiles, small medical devices remain locked in a linear "take-make-dispose" model because of exaggerated fears about cross-contamination. The research will develop practical solutions—redesigned products, alternative materials, and safe reprocessing technologies—that allow devices to be reused, remanufactured, or recycled without compromising infection control. If successful, the impact would be substantial. Reprocessing savings are reported at around 50 percent, meaning full circular use of small medical devices could save the NHS hundreds of millions of pounds annually. The project will produce concrete specifications for four representative devices, plus general guidelines that could be applied across entire product categories. The work is applied and systems-focused, not fundamental science: it aims to demonstrate a working "whole system" that integrates product designers, manufacturers, clinical staff, waste processors, and procurement professionals. The ultimate goal is to shift the UK healthcare sector toward a genuine circular economy for small medical devices.

View original technical description
The Circular Economy (CE) is gaining mainstream attention, but not in all sectors. The linear model, from cradle to grave, still prevails for small Medical Devices (MDs). The perception of cross contamination dominates management and processing practice after first use, but studies show that only a minority of healthcare waste is infectious. Potential innovations in product design, materials, procedure management and post-use processing offer effective infection control to enable a far higher percentage of material to enter additional cycles of functionality beyond first use. With savings from reprocessing reported at around 50%, NHS costs would reduce by hundreds of millions of pounds if such circular use of resources is fully implemented. Additional cycles may be in closed loops of MD functionality, remaining legally compliant, or open loops, where material is used in other sectors. This project aims to develop these technical and non-technical solutions and bring them together in a coherent 'whole system' to demonstrate operation of the Circular Economy for four representative small MDs. This will require a multidisciplinary approach to utilise the expertise of product designers, manufacturers, clinical staff, waste management companies and waste processors. Wider adoption will need the engagement of professionals in health service procurement and intermediary organisations from the commercial and non-profit sectors, such as trade bodies, consultancies and health NGOs. The project will last 2.5 years. Based on a well-defined understanding of the problem, it will start with stakeholder workshops to conduct a deep dive on the planned innovations in product design (including materials) and reprocessing technologies as well as operational and management systems. Separate but coordinated work tracks and teams will then develop innovations in these fields and produce full specifications. These will then be brought together in proof-of-concept experiments to evaluate the whole circular system. The engineering innovations related to adapted or novel small MDs designs, materials and material selection methods, and reprocessing technologies (re-use, remanufacturing or recycling) will be encapsulated in targeted CE specifications for four reference products as well as more abstracted CE guidelines for application to each product category. The specifications for each part of the circular system and the evaluation results will be published in a variety of media and be available for project partners and others to develop into large scale systems. The project will expand knowledge of the principles of effective Circular Economy systems in a part of the healthcare sector and integrate learning from the few previous waste management projects on specific medical devices into a 'whole system' approach. In this way we hope to significantly influence the development of a UK circular Economy for small medical devices.

View the original record at the funder ↗

Researchers

Antuela Tako (Co-Investigator)Armando Vargas-Palacios (Co-Investigator)Peter Culmer (Co-Investigator)Richard Bibb (Co-Investigator)Shahin Rahimifard (Principal Investigator)

Related Research

Grants with similar aims, by meaning.

Circular Economy for Medical Devices
Modelling supply chain optimisation in the food and beverages industry: Helping SMEs in South West England work towards the circular economy
Developing a Circular Economy for Medical Testing Plastics
Propelling the shift toward the future of circular, safe and sustainable packaging and single use device ecoDesigned solutions through healthcare environments (ENKORE)
Propelling the shift toward the future of circular, safe and sustainable packaging and single use device ecoDesigned solutions through healthcare environments

Original classification

Research Grant

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