Completed Clean Energy Materials & Manufacturing

IMPACT - Integrated Magsplit Powertrain with Advanced Control and Testing

In plain English

AI plain-English summary

A magnetic gearbox the size of a suitcase could cut new car CO₂ emissions by 1.3 million tonnes per year by 2025. The problem is that hybrid electric vehicle powertrains—the combination of engine, motor, and transmission—are still too heavy and inefficient for mass adoption. Magnomatics’ MAGSPLIT uses a magnetic planetary gear and a compact control motor to replace the usual mechanical continuously variable transmission, reducing friction and energy losses. The company has already shown the core component works in a lab; this project builds a full powertrain on a test rig, using specifications from a major automotive manufacturer. If the demonstrator proves reliable and cost-effective, the OEM partner can assess the business case for volume manufacturing in the UK and European Economic Area. Success would mean lighter, more efficient hybrids on the road without waiting for a full battery-electric fleet—a practical step toward cutting transport emissions using existing manufacturing infrastructure. The project is applied engineering, not fundamental science: it aims to de-risk a specific technology for commercial production.

View original technical description
Magnomatics’ innovative and proprietary magnetic CVT (MAGSPLIT) integrates a magnetic planetary gear and a highly efficient control motor/generator to enable the realisation of more efficient and compact Hybrid Electric Vehicle powertrain. A Vehicle Intent MAGSPLIT component has previously demonstrated high efficiency and robustness in a compact package, showing the potential to reduce CO2 emissions from new cars by 1.3Mtonnes p.a. by 2025. For this project, a rig based full powertrain demonstrator will be delivered, with a major automotive OEM providing the vehicle specifications, packaging, prototype test engine and technical steer. Magnomatics will design, build and test the MAGSPLIT based full powertrain, Romax Technology will determine optimum HEV architecture and mechanical system, CMCL will provide engine and test analysis, University of Sheffield will lead the delivery of the powertrain controller. A powertrain capability and benefits assessment will enable the OEM to assess business case and market potential, enabling future UK and EEA volume manufacturing of high value assemblies and components.

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